Back to Our work

Prefabricated Panel Systems to Densify and Upgrade Building Stock

Student work
August 15, 2025
Student(s)
  • Alice Worden
Degree:
  • M. Arch
Supervisor(s):
  • Michael Jemtrud
Institution:
  • McGill University
Keywords:
  • auxiliary dwelling unit (ADU)
  • building extension
  • prefabrication
  • panelization
[PDF 894.07 KB ]

The combined effects of our urgent need for more housing, the rising costs of new construction and the urgent pressures of climate change make it clear that Montreal's aging building stock must be both modernized and densified. In our downtown neighbourhoods, this can often be achieved by adding new stories to existing buildings and appending accessory dwelling units (ADUs) on to them.

This pilot project explores this approach by proposing a third floor and an ADU addition for a typical Montreal row house. It demonstrates how using offsite construction methods to make prefabricated panels can expand livable space and improve building performance all while reducing on-site construction time, minimizing occupant disruption and ensuring high-quality, cost-effective results.

The design achieves its high-performance building envelope through careful junction detailing. In particular, the third floor assemblies respond to hallmark challenges for densification projects by connecting new floor systems to an existing structure, ensuring insulation layers are uninterrupted and managing water by integrating flashing into panels.

The ADU illustrates how wall panels connect to floor and foundation systems using plywood sheathing and taped seams while maintaining a continuous air barrier throughout the project. It advocates for installing metal cladding on-site to permit flexibility in facade finish and integration with existing materials. The resulting envelope satisfies Passive House criteria by prioritizing airtightness, seamless insulation and minimized thermal bridging. On a large scale, this project serves demonstrates how prefabricated panel design can enable sustainable densification in Montreal’s urban fabric to provide both new housing opportunities and long-term energy performance benefits.

Discover Our Collaborators

Hydro Quebec logo
PEV RGB Web Standarize
NSERC CRSNG Logo
CIMS logo grey
CABER logo
LCS chaire
Prefabrications logo
UOFT logo
Public
  • Arrondissement de l’Île-Bizard—Sainte-Geneviève
  • Société d’habitation du Québec
Not-for-profit
  • Building decarbonization alliance
  • Pembina institute
  • Québec BVI – Bâtiment vert et intelligent
  • ReCover Initiative
  • Retrofit Canada
  • The Atmospheric Fund (TAF)
  • Transition Accelerator
  • Zero Emissions Innovation Centre
Industry
  • If Then Architecture Inc.
  • Minotair Inc.
  • RG Solutions