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Rethinking Material Flows

An experiment in material afterlife

Student work
May 1, 2025
Student(s)
  • Florence Roy
Degree:
  • M. Arch
Course:
  • Advanced architectural design (ARCH 676) and Directed research project (ARCH 683)
Supervisor(s):
  • Michael Jemtrud
Institution:
  • McGill University
Keywords:
  • Canada Malting Co
  • life-cycle assessment
  • Circular Economy (CE)
  • Deconstruction
  • Material Reuse
  • Industrial Heritage
[PDF 994.24 KB ]

Each year, construction, renovation, and demolition (CRD) activities generate over 3.5 million tonnes of waste in Quebec [1]. Rather than perpetuating the still-dominant linear model in the province (demolition, disposal, and reconstruction), this project explores the potential of deconstruction and material reuse.

The site at the heart of this study is the Canada Malting Co., a former malting plant located along the Lachine Canal. Abandoned for nearly 40 years and recently acquired by a developer, it now faces imminent demolition. To limit the waste that such an operation would produce, the project adopts a strategy of partial deconstruction aimed at transforming the ruin into a source of material.

The approach was structured in three phases: a digital reconstruction of the complex and an assessment of its current condition made it possible to identify the materials present and estimate their quantities. This Bill of Materials (BoM) then served as the basis for a deconstruction feasibility study, which identified recoverable components and led to the creation of a reuse inventory. Finally, a Life Cycle Assessment (LCA) was conducted to quantify the environmental benefits of this strategy compared to a demolition scenario.

The project proposes sorting and processing materials directly on site, followed by their transport by barge to five reuse locations along the canal. A first urban intervention, designed using sections recovered from the concrete silos, activates public space while framing views of the surrounding industrial structures. The remaining materials would be used to establish the first materials bank in Montreal, aimed at supplying future construction projects.

This project demonstrates how rethinking material flows can help reduce the environmental impact of architectural practice and revalue what is commonly considered as “waste.”

The deconstruction sequence begins with the concrete silos, dismantled in wall sections. It continues with the terracotta silos, followed by the 1905 brick buildings. The 1950 concrete structures, deemed stable, are preserved for future use. Remaining elements are integrated into an urban park.

A materials bank is created through the partial deconstruction of the complex. Among the recovered materials are approximately 4,500 tonnes of concrete, 400 tonnes of steel, 1,500 tonnes of terracotta, and 3,700 tonnes of bricks in various forms.

The first intervention reuses wall sections extracted from the concrete silos. It creates circular spaces with varied atmospheres, guiding users toward specific views: surrounding industrial structures, the Lachine Canal, or simply the trees on site.

Entrance to the first reuse site, marked by 5-meter-high concrete sections.

Environmental impact of the first intervention compared to a demolition and disposal scenario for the same amount of concrete. The analysis includes reuse credits, corresponding to avoided emissions, calculated by subtracting the production emissions equivalent to the amount of reused concrete from the total emissions generated.

Work student Roy 2
Work student Roy 3
Work student Roy 4
Work student Roy 5
Work student Roy 6

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